Santner Nickel Alloys, located in Hamilton, New Zealand, stands out as a leading manufacturer and supplier of high-performance Incoloy 825 Forgings. Known for its unwavering dedication to quality and precision, Santner Nickel Alloys produces forgings that adhere to strict industrial standards. The company focuses on delivering strong, corrosion-resistant solutions that thrive in challenging environments. By employing cutting-edge manufacturing techniques and thorough quality checks, Santner guarantees that each Incoloy 825 forging offers outstanding reliability, durability, and performance. Trusted by various industries, including chemical processing, marine, and power generation, Santner Nickel Alloys consistently raises the bar for excellence, innovation, and customer satisfaction.
Incoloy 825 Forgings are primarily made up of nickel (38–46%), iron (29–34%), and chromium (19–23%), with small amounts of molybdenum, copper, and titanium added to boost corrosion resistance and strength. This alloy boasts impressive mechanical properties, such as high tensile strength, good ductility, and exceptional resistance to oxidation and sulfidation at high temperatures. Its unique blend of toughness and flexibility enables it to endure extreme thermal and chemical conditions, making it perfect for applications that require long-lasting durability in highly corrosive environments.
| Specifications | ASTM B564, ASME SB564 |
|---|---|
| Standard | DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
| Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 1.50 – 3.00 | 22.00 min | 38.00 – 46.00 | 19.50 – 23.50 | 0.02 max | 0.06 – 1.20 |
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation | |
| Incoloy 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
At Santner Nickel Alloys, we take pride in being the largest supplier, exporter, and manufacturer of Incoloy 825 Forgings in Hamilton, New Zealand, providing cutting-edge solutions for all your piping needs. Our state-of-the-art production plants are strategically located in the New Zealand, allowing us to maintain a vast inventory of over 16,000 tons of premium-quality materials readily available in stock. We are dedicated to delivering superior products and services, ensuring reliability and excellence for our global clientele.
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Incoloy 825 Forgings find extensive use in industries that require outstanding corrosion resistance and strength. They are commonly used in chemical processing equipment, including heat exchangers, pressure vessels, and reactors, where they frequently encounter strong acids and high temperatures. Additionally, they are ideal for marine settings, seawater handling systems, and offshore oil and gas components due to their resistance to pitting and stress corrosion cracking. Other applications include power generation, pollution control, and aerospace equipment. With their remarkable combination of properties, Incoloy 825 Forgings are a go-to choice for demanding environments.