Santner Nickel Alloys stands out as a top manufacturer and supplier of high-quality Incoloy 800/800H/800HT Forgings based in Hamilton, New Zealand. They’re recognized for providing high-performance alloy solutions tailored for demanding industries. With cutting-edge production capabilities and rigorous quality control systems, the company delivers forgings designed for outstanding strength, durability, and resistance to extreme temperatures. Their Incoloy 800 series forgings are meticulously crafted to meet international standards, ensuring excellent metallurgical stability and precise dimensions. Santner Nickel Alloys caters to a variety of applications in the petrochemical, power generation, heat treatment, and chemical processing sectors, offering robust forging components that meet critical operational needs with reliability and longevity.
Incoloy 800/800H/800HT Forgings mainly consist of nickel (30–35%), chromium (19–23%), and iron, with added aluminum and titanium for improved stability. The 800H grade features a higher controlled carbon content to enhance creep and rupture strength, while the 800HT variant is optimized with Al+Ti levels for exceptional high-temperature performance. These forgings boast impressive tensile strength, oxidation resistance, and structural stability for long-term use in elevated temperatures. They effectively resist carburization, chloride stress cracking, and scaling, maintaining their mechanical integrity under thermal cycling, pressure loads, and corrosive environments, making them ideal for harsh industrial settings.
| Specifications | ASTM B564, ASME SB564, AMS 5766 |
|---|---|
| Standard | ISO 9725, DIN 17460, DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
| 800H | 0.05 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| 800HT | 0.06 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60ᴬ | 0.15 – 0.60ᴬ |
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| 800H / 800HT | 7.94 g/cm3 | 1385 °C (2525 °F) | Psi – 75,000 , MPa – 520 | Psi – 30,000 , MPa – 205 | 30 % |
At Santner Nickel Alloys, we take pride in being the largest supplier, exporter, and manufacturer of Incoloy 800/800H/800HT Forgings in Hamilton, New Zealand, providing cutting-edge solutions for all your piping needs. Our state-of-the-art production plants are strategically located in the New Zealand, allowing us to maintain a vast inventory of over 16,000 tons of premium-quality materials readily available in stock. We are dedicated to delivering superior products and services, ensuring reliability and excellence for our global clientele.
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Incoloy 800/800H/800HT Forgings find extensive use in industries that operate in high-temperature and corrosive environments. These forgings are crucial in petrochemical and refinery operations for flanges, rings, discs, and custom components that endure intense heat. They’re also utilized in heat-treating equipment, furnace parts, cracking units, and power plant boilers, thanks to their excellent resistance to oxidation and carburization. In the chemical processing sector, these forgings play a vital role, ensuring reliability and performance in challenging conditions.